Boiler Company SERIES 3 Dokumentacja

CT SERIES BOILERSCT-6 CT-10 CT-15 CT-20CT-25 CT-35 CT-50INSTALLATION, OPERATION andMAINTENANCE MANUALCOLUMBIA BOILER COMPANYPOTTSTOWN, PENNS

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 7 -OIL SUPPLY PIPINGConsult the burner section of this manual for oil line type and sizing requirements for

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 8 -FEEDWATER PIPINGFigure 2Do not fill the boiler until the installation is complete and you are ready to fi

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 9 -STEAM OUTLETConnect the field steam piping to the outlet on top of boiler. See Figure 3. If a main steamm

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 10 -Figure 4 BLOWDOWN PIPING

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 11 -CLEANING AND FILLING A NEW STEAM BOILERIn order to minimize the corrosive effects of raw water oxidation

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 12 -OPERATING THE BOILERNOTE: Although your new Columbia Boiler has been test fired at the factory, it must

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 13 -um gauge, 0-300 PSI pressure gauge, carbon dioxide or oxygen analyzer, carbon monox-ide tester, smoke gu

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 14 -GAS BURNERSBOILERBURNERMODELPOWER FLAMECT-6 5/16 (.313) / 3.5" “D”(.242) / 3.5"JR15A-10POWER F

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 15 -BURNER START UP AND TEST INFORMATIONFor a new boiler start up, or for troubleshooting an existing instal

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 16 -OPTIONAL SIDEWALL VENTING (and Combustion Air intake)Installation InstructionsGeneralThis section provid

CT BOILER WITH PARTIAL SECTIONFigure 1

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 17 -InstallationThe Columbia Model CT Direct Vent Series Steam Boiler is furnished completely piped,wired, a

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 18 -All through the wall connections must adhere to safety standards set forth by standardbuilding practices

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 19 -BOILER ROOMLightingThe boiler room should be well lighted and should have a source of emergency lighting

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 20 -REQUIRED BOILER MAKE-UP AIROPENING SQUARE HOLE ROUND PIPEMIN. SQUARE SIZE - INCHES SIZE - INCHESINCHES(A

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 21 -DESCRIPTION OF BOILER COMPONENTSRefer to the drawings in this manual for the location of the following l

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 22 -pump motor switches of the Warrick Series DF Low Water cut Off and Pump Control. AMotor Starter also pro

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 23 -Safety Limit Pressure ControlThe Safety Limit operates essentially the same as the pressure control desc

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 24 -DESCRIPTION OF OPTIONAL EQUIPMENTManual Dual Pressure (Optional)A toggle switch is provided in conjuncti

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 25 -MAINTENANCERECORD KEEPINGAll manufacturers’ literature, spare parts lists, operating and maintenance pro

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 26 -Monthly Boiler Check & Maintenance List1. Test all fan interlocks.2. Check main burner safety shut o

Table Of ContentsPARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SERVICE POLICY

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 27 -Gauge GlassThe water gauge glass must be kept clean. Dirt on or in the glass may be mistaken for thewate

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 28 -Blowdown InstructionsTo blow down the boiler, open the slow opening (“Y” type) blowdown valve first. Ope

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 29 -Install the plate assembly in the boiler, evenly spaced as possible. Set the yoke over thebolt, install

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 30 -Millboard top gasket part numbers:CT-6 332200 CT-10 332210 CT-15 332220 CT-20 332225CT-25 332230 CT-35 3

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 31 -MAINTENANCE LOG

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 32 -MAINTENANCE LOG

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 33 -TESTING OF BOILER COMPONENTSRefer to Boiler Check & Maintenance Listsearlier in this section for fre

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 34 -The burner circuit should be open, signifying the burner circuit is broken.10. Continuity across Termina

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 35 -Danfoss Operating Pressure ControlTesting While in Operation.1. Start the burner and allow the boiler pr

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 36 -3. Increase the pressure in the boiler until the pressure is higher than the setting on the controller.

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 1 -IMPORTANT1. Read and familiarize yourself with this installation, oper-ation, and maintenance manual befo

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 37 -3. Start the burner. After the prepurge is complete, the pilot will light and indicate between 1-1/2 and

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 38 -Flame Failure Test1. Let burner operate normally for five minutes, then manually shut off the fuel sup-p

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 39 -WATER TREATMENTProper treatment of make-up water and boiler water is necessary to prevent scale, or othe

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 40 -for the precipitation of scale forming salts before scale is deposited.Below a pH of 5.0 the water is ac

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 41 -High boiler solids will lead to foaming, priming, surging and carry over. These problemscan be overcome

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 42 -RETURN SYSTEMS (Optional)Pump OperationThe boiler feedwater pump is controlled by probes sensing the wat

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 43 -BLOWDOWN SEPARATOR (Optional)The blowdown separator design incorporates an internal water seal at the ou

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 44 -TROUBLE SHOOTINGThe first step in trouble shooting is to have a qualified service technician, with the r

APPENDICES

REPLACEMENT PARTS FOR CT BOILERSWITH PANEL-BOX & WARRICK DF LWCO,WITH PRESSURETROLS IN/ON PANEL BOXPART OF CT-35 & CT-50 W/OILBURNER ONLY.

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 2 -LIMITED PARTS WARRANTYThe Columbia Boiler company (hereinafter Columbia) warrants the burner components a

PANEL BOX - INSIDE VIEWDWG CT-546-AFOR USE WITH REPLACEMENT PARTS LISTWARRICK PROBE ASSEMBLY - CT SERIESDWG. CT-415

NOTES_________________________________________________________________________________________________________________________________________________

REPLACEMENT PARTS FOR CT SERIES BOILERS150 PSI w/ Panel Box with Pressure Controls & Warrick LWCO/Pump ControlREF. No.† DESCRIPTION BOILER MODEL I

REPLACEMENT PARTS FOR CT SERIES BOILER150 PSI w/ Panel Box with Pressure Controls & Warrick LWCO/Pump ControlREF. No.† DESCRIPTION BOILER MODEL IT

GAS TRAIN PIPING DIAGRAM forCT-15 BOILERw/POWER FLAMEJR15A-10 GAS BURNER &CT-20 BOILERw/POWER FLAMEJR30A-12 GAS BURNERGAS TRAIN PIPING DIAGRAM for

GAS TRAIN PIPING DIAGRAM forCT-25 BOILERw/POWER FLAMEJR30A-12 GAS BURNER &CT-35 BOILERw/POWER FLAMEJR50A-15 GAS BURNERGAS TRAIN PIPING DIAGRAM for

CT-6/10 w/ P.F. CT-15 w/ P.F. JR15A-10 CT-25 w/ P.F. JR30A-12 CT-35 w/ P.F. JR50A-15 CT-50 w/ P.F. C2-G-20AJR15A-10 (3/4") CT-20 w/ P.F. JR30A-12

BOILER WIRING DIAGRAMSEE THE BURNER SECTIONIN THE BOILER MANUAL BINDERFOR THE APPLICABLE WIRING DIAGRAMSFOR THIS BOILER.

WARRICK CONTROLS • ONE COWLES ROAD • PLAINVILLE, CT 06062-1198PHONE: (860) 793-4579 • FAX: (860) 793-4580DIMENSIONAL DIAGRAMEither “G” tab can be used

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 3 -SERVICE POLICYAnything mechanical will inevitably need servicing. Steam and hot water boilers are rou-tin

OPERATION OF WARRICK DUAL FUNCTION CONTROLS5/95 PRINTED IN U.S.A.

INSTALLATION OF WARRICK SERIES 3C & 3K ELECTRODE FITTINGS

OPERATION OF WARRICK SERIES 26 CONTROLS5/93

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 4 -INSTALLATIONThe Columbia Model CT Steam Boiler is furnished completely piped, wired, and assem-bled. It h

MODEL NO. CT-6 CT-10 CT-15 CT-20 CT-25 CT-35 CT-50RATINGS:Horsepower 6 9.5 15 20 25 35 50Gas INput (BTU per hour) 252,000 399,000 630,000 840,000 1,05

PRINTED IN U.S.A.CC-6427500 - 7/08America’s Most Trusted Name in Industrial, Commercial and Residential BoilersCOLUMBIA®BOILER COMPANYP.O. Box 1070, P

FM-148 COLUMBIA BOILER COMPANY, REV 6-06- 5 -may be used in straight sections with a barometric draft regulator. Tees, however, shouldnot be used for

CAPACITY OF PIPE - CUBIC FEET OF GAS PER HOURAT 0.2" W.C. PRESSURE DROPEquivalent1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4&qu